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Appearance Inspection Machine

AI visual inspection system for detecting flaws and defects on the surface of various products

  • 10 years of expertise in CCD optical visual inspection
  • Equipped with German industrial cameras, U.S. fiber optics, and a fully customized vision system
  • Trusted by 12,000+ clients, including leading brands like HUAWEI and Wahaha

Working Principle
This AI-powered system compares OK and NG samples using deep-learning algorithms trained directly on your product images. The system can:

  • Analyze 200–300 reference images per cycle
  • Detect 100 to 2,000 pieces per minute
  • Train and adapt to new products within 3 minutes, using real-time CCD imagery to detect even the smallest surface defects

AI automatically learns and updates based on your product’s unique characteristics, enabling consistent and high-speed rejection of flawed items without manual judgment.

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Description

Application

The appearance inspection machine is ideal for surface quality control in:

  • imgi_1_icon1_50 Metal hardware components
  • imgi_1_icon1_50 Ceramic products
  • imgi_1_icon1_50 Automotive parts
  • imgi_1_icon1_50 Electronic and PCB assemblies
  • imgi_1_icon1_50 Jewelry and gemstones
  • imgi_1_icon1_50 Screws and fasteners
  • imgi_1_icon1_50 Magnetic materials
  • imgi_1_icon1_50 Various small industrial parts

Looking to eliminate human error in visual inspection?

Reach out to learn how our AI appearance inspection system can help you maintain flawless quality at scale.

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Specifications

GeneralPower1.8 kW
Air pressure0.4-0.6Mpa,air inlet pipe Ø16mm
Machine dimensions1100(L)×1700(W)×1800(H)mm
Machine weight350kg
Working conditionsLess than 90% RH
Visual inspectionInspection speedDesign speed: 80-3000 pcs/min
CDD CameraImage sensorBasler (German)
Resolution2560×1920,1280×1024
Inspection accuracy±0.01mm
LensOptical lensCustom lens
Depth of field (DoF)0.2-3mm
Light sourceAOI light source
FeedingPrecision belt feed systemPrecision belt is made from special conductive material through integrated forming process,ensuring high accuracy (customized)
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